KILN & MILL EXPERIENCE
With decades of hands-on experience, Onsite Services has become a trusted leader in the refurbishment, installation, and maintenance of industrial kilns and mills worldwide. Our specialized teams are skilled in handling every aspect of kiln and mill projects, from initial design and fabrication to precision alignment and component replacement. Whether it’s a complete overhaul or targeted repairs, we bring deep expertise in kiln shell patching, liner replacement, gear alignment, and advanced welding techniques. Our commitment to precision ensures that each project is completed to the highest standards, enhancing equipment efficiency, reducing downtime, and extending the lifespan of critical assets for mining and heavy industry clients around the globe.
PERIOD | LOCATION/SITE | JOB | CLIENT | CONTACT |
---|---|---|---|---|
1997 | Omnia Sasolburg | Replace rollers | PJ Gouws | 016 970 0230 |
1999 | PPC, Dwaalboom | Consult on kiln failure | Russel Walker/Dave Scott | 011 488 1883 |
2000 | PPC, Lichtenburg | Consult on kiln failure | Russel Walker | 011 488 1883 |
2001 | Omnia Sasolburg | Fabricate & install large kiln heater ducting | PJ Gouws | 016 970 0230 |
2001 | Omnia Sasolburg | Machine riding ring intact | PJ Gouws | 016 970 0230 |
2003 | Highveld Steel, Witbank | Tracking Settings | Herbie Herbst | 013 690 9732 |
2005 | Hernic, Brits | Fabricate new kiln shell (3.2 x 30m long) | Company closed | Company closed |
2005 | Middelburg | Design & fabricate new stairways | Francois Swanepoel | 073 775 9118 |
2006 | Harmony, Kalgold | Repair heater | Braam vd Westhuizen | 018 332 1107 |
2006 | RBM Richards Bay | Repair kiln reactor at MSP | Des Pillay | 035 901 3728 |
2006 | Mogale Gold, Krugersdorp | Upgrade kiln | Dean Lindecke | 011 660 9638 |
2006 | Steelpoort | Fabricate large ROM bin | Corrie du Plooy | 013 922 9402 |
2007 | RBM Richards Bay | Change drive chain | Des Pillay | 035 901 3728 |
2009 | Tharisa Minerals, Marikana | Fabricate & install 15m thickener | Mark Lourens | 011 392 2111 |
2010 | Harmony, Kalgold | Fabricate new kiln shell, install new carbon kiln | Juan Oosthuizen | 018 332 1107 |
2010 | Moma Titanium, Mozambique | Machine rollers | Brian Farrell | +353 1 6710411 |
2011 | Target Gold Mine, Welkom | Install 16' mill and complete plant | Louis vd Walt | 011 463 5333 |
2011 | Tharisa Minerals, Marikana | Fabricate & install 3rd mill complete | Mark Lourens | 011 392 2111 |
2012 | RBM, Richards Bay | Put kiln onto rollers | Des Pillay/Dennis Roberts | 035 901 3728 |
2012 | Hatch SA (client consultation) | Repair damaged kiln body and support frame | Tom Lessing | 011 239 5400 |
2012 | RBM, Richards Bay | Machine riding rings | Des Pillay | 035 901 3728 |
2012 | RBM, Richards Bay | Replace idler rollers, replace outlet chute | Dennis Roberts | 035 901 3728 |
2012 | Mutanda Mining, DRC | Fabricate & install complete mill section | Thys du Preez | +243 991 008 604 |
2012 | Mutanda Mining, DRC | Fabricate large ROM bin (200t capacity) | Thys du Preez | +243 991 008 604 |
2012 | Gold Plats, Benoni | Kiln Tracking | Riaan Rothman | 011 749 6300 |
2013 | Foskor Phalaborwa | Change inlet tyre kiln no.6, rebuild inlet refractory | Ben Brits/Narene Ramachandran | 01 789 2496 |
2013 | Shiva Uranium, Klerksdorp | Kiln upgrade | George vd Merwe | 087 630 0720 |
2013 | Foskor, Phalaborwa | Tracking settings kiln. no.7 | Nico Matsana/Ben Brits | 015 789 2496 |
2013 | Gold Plats, Benoni | Tracking settings | Riaan Rothman | 011 749 6300 |
2013 | Calsiment, Middelburg | Tracking settings on kilns | Piet Greyling | 083 679 4385 |
2013 | Calsiment, Middelburg | Replace rollers | Piet Greyling | 083 679 4385 |
2013 | Tharisa Minerals, Marikana | Install 14' mill complete | Mark Lourens | 011 392 5333 |
OUR
PROCESS
At Onsite Services, we follow a streamlined approach to ensure every project is executed with precision, efficiency, and the highest standards of quality.

STEP 1
CONSULTATION & PLANNING
We start by understanding your unique needs, conducting a thorough consultation to assess project requirements and create a customized plan tailored to your goals.
STEP 2
DESIGN & CONSULTATION
Our team develops detailed designs and executes the project with expert craftsmanship, ensuring seamless installation, refurbishment, or repairs to meet your specifications.


STEP 3
QUALITY ASSURANCE & SUPPORT
We complete every project with rigorous quality checks and provide ongoing support to ensure long-term success and optimal performance.