KILN & MILL EXPERIENCE


With decades of hands-on experience, Onsite Services has become a trusted leader in the refurbishment, installation, and maintenance of industrial kilns and mills worldwide. Our specialized teams are skilled in handling every aspect of kiln and mill projects, from initial design and fabrication to precision alignment and component replacement. Whether it’s a complete overhaul or targeted repairs, we bring deep expertise in kiln shell patching, liner replacement, gear alignment, and advanced welding techniques. Our commitment to precision ensures that each project is completed to the highest standards, enhancing equipment efficiency, reducing downtime, and extending the lifespan of critical assets for mining and heavy industry clients around the globe.


CONTACT US

PERIOD LOCATION/SITE JOB CLIENT CONTACT
1997 Omnia Sasolburg Replace rollers PJ Gouws 016 970 0230
1999 PPC, Dwaalboom Consult on kiln failure Russel Walker/Dave Scott 011 488 1883
2000 PPC, Lichtenburg Consult on kiln failure Russel Walker 011 488 1883
2001 Omnia Sasolburg Fabricate & install large kiln heater ducting PJ Gouws 016 970 0230
2001 Omnia Sasolburg Machine riding ring intact PJ Gouws 016 970 0230
2003 Highveld Steel, Witbank Tracking Settings Herbie Herbst 013 690 9732
2005 Hernic, Brits Fabricate new kiln shell (3.2 x 30m long) Company closed Company closed
2005 Middelburg Design & fabricate new stairways Francois Swanepoel 073 775 9118
2006 Harmony, Kalgold Repair heater Braam vd Westhuizen 018 332 1107
2006 RBM Richards Bay Repair kiln reactor at MSP Des Pillay 035 901 3728
2006 Mogale Gold, Krugersdorp Upgrade kiln Dean Lindecke 011 660 9638
2006 Steelpoort Fabricate large ROM bin Corrie du Plooy 013 922 9402
2007 RBM Richards Bay Change drive chain Des Pillay 035 901 3728
2009 Tharisa Minerals, Marikana Fabricate & install 15m thickener Mark Lourens 011 392 2111
2010 Harmony, Kalgold Fabricate new kiln shell, install new carbon kiln Juan Oosthuizen 018 332 1107
2010 Moma Titanium, Mozambique Machine rollers Brian Farrell +353 1 6710411
2011 Target Gold Mine, Welkom Install 16' mill and complete plant Louis vd Walt 011 463 5333
2011 Tharisa Minerals, Marikana Fabricate & install 3rd mill complete Mark Lourens 011 392 2111
2012 RBM, Richards Bay Put kiln onto rollers Des Pillay/Dennis Roberts 035 901 3728
2012 Hatch SA (client consultation) Repair damaged kiln body and support frame Tom Lessing 011 239 5400
2012 RBM, Richards Bay Machine riding rings Des Pillay 035 901 3728
2012 RBM, Richards Bay Replace idler rollers, replace outlet chute Dennis Roberts 035 901 3728
2012 Mutanda Mining, DRC Fabricate & install complete mill section Thys du Preez +243 991 008 604
2012 Mutanda Mining, DRC Fabricate large ROM bin (200t capacity) Thys du Preez +243 991 008 604
2012 Gold Plats, Benoni Kiln Tracking Riaan Rothman 011 749 6300
2013 Foskor Phalaborwa Change inlet tyre kiln no.6, rebuild inlet refractory Ben Brits/Narene Ramachandran 01 789 2496
2013 Shiva Uranium, Klerksdorp Kiln upgrade George vd Merwe 087 630 0720
2013 Foskor, Phalaborwa Tracking settings kiln. no.7 Nico Matsana/Ben Brits 015 789 2496
2013 Gold Plats, Benoni Tracking settings Riaan Rothman 011 749 6300
2013 Calsiment, Middelburg Tracking settings on kilns Piet Greyling 083 679 4385
2013 Calsiment, Middelburg Replace rollers Piet Greyling 083 679 4385
2013 Tharisa Minerals, Marikana Install 14' mill complete Mark Lourens 011 392 5333


OUR
PROCESS

At Onsite Services, we follow a streamlined approach to ensure every project is executed with precision, efficiency, and the highest standards of quality.


STEP 1

CONSULTATION & PLANNING

We start by understanding your unique needs, conducting a thorough consultation to assess project requirements and create a customized plan tailored to your goals.

STEP 2

DESIGN & CONSULTATION

Our team develops detailed designs and executes the project with expert craftsmanship, ensuring seamless installation, refurbishment, or repairs to meet your specifications.


STEP 3

QUALITY ASSURANCE & SUPPORT

We complete every project with rigorous quality checks and provide ongoing support to ensure long-term success and optimal performance.